Materials

Wax Discs in the Pressable Ceramic (Lost-Wax) Workflow

2023-02-18

The lost-wax path to pressable ceramic is 40 years proven — and a wax disc is the most controllable starting point.

Why pressable, why wax

Pressable leucite/ lithium-disilicate gives a monolithic, crack-resistant restoration with a fit that printed patterns still chase. A milled wax pattern gives you a predictable 0.1–0.2% burnout shrinkage.

Critical steps

  1. Sprue at the thickest point; a thin sprue chills and voids the coping.
  2. Use a phosphate investment matched to the wax's expansion.
  3. Burnout: 2 °C/min to 730 °C, 1 h hold — faster leaves ash.
Ash residue from a poor wax is the #1 cause of cloudy pressings.

Start with a low-ash wax disc graded for pressables.

Sprue like you mean it

  • Use a 3–4 mm sprue at the thickest part; thin sprues freeze before the ceramic fills.
  • Angle the sprue 10–15° off the button to let air escape.
  • Invest with a phosphate-bound mass; vibrate 2 min to kill bubbles.

Press and divest

Press at the ingot's temperature (usually 920–940 °C) with a 10 min hold; a fast press traps a void. After cool, divest in an alumina medium — never sandblast the ceramic, you frost the surface.

References & Further Reading

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